Tag Archive manufacturing

ByAdele Hars

Chengdu Conference Indicates FD-SOI Will Play Major Role in China/Automotive

FD-SOI was a very important topic during the recent Mount Qingcheng China IC Ecosystem Forum. To situate things, Mount Qingcheng, with its lush hills and waterways, is located just outside of Chengdu. That of course is where GlobalFoundries is building its new fab, which will be the first in China to run FD-SOI. Chengdu is also a key city in China’s automotive electronics landscape.

(Image Courtesy: VeriSilicon)

The theme of the forum was Building a Smart Automotive Electronics Industry Chain. Over 260 decision-makers from government, academia and industry attended – and the SOI Consortium had a significant presence. The event was chaired by Wayne Dai, CEO/Founder of consortium member VeriSilicon, and tireless champion of the the FD-SOI ecosystem in China and worldwide. Morning keynotes were given by: Carlos Mazure, Soitec CTO and SOI Consortium Executive Co-Director; Mark Granger, GF’s VP of Automotive Product Line Management; and Tony King-Smith, Executive Advisor at AImotive, a GF 22FDX customer.

BTW, transcripts of all the talks are available through Gasgoo, China’s largest automotive B2B marketplace. You can click here to access them. (They’re in Chinese – but you can open them in the language of your choice using the major translation websites.)

Chengdu Officials Affirm Support for FD-SOI

Fan Yi, Deputy Mayor of Chengdu, spoke extensively of FD-SOI in his keynote on the importance of rapidly developing smart cars.

He heralded the “spectacular” new GlobalFoundries fab there. Following a meeting with the company’s top brass the day before, he affirmed GF’s confidence in their investment. There is a solid roadmap for FD-SOI, he noted, and efforts are underway to accelerate the move into production and expand education and training. He cited the benefits of FD-SOI for the entire supply chain, from design through package and test, raising the level of the entire IC industry to new heights. The government, he said, attaches great importance to this enterprise. Their thinking regarding intelligent transport in China is integrated with the overall approach to smart cities.

SOI Consortium Leads Industry Keynotes

Wayne Dai, VeriSilicon Founder and CEO (Photo courtesy VeriSilicon)

In his opening remarks, Wayne Dai emphasized the need for China to seize the advantage in the next round of development opportunities in the automotive electronics industry. This year’s Qingcheng forum, he noted, brought together key representatives from across the supply chain, from of the highest to the deepest reaches of the smart car electronics industry, and across markets, technologies, solutions, industrial ecosystem, standards and regulations.

In his talk on how FD-SOI is boosting the accelerated development of automotive electronics, Carlos Mazure presented the SOI Industry Consortium. He noted that the Consortium promotes mutual understanding and development across the ecosystem. SOI is already present throughout automotive applications, he noted. There are currently about 100mm2 of SOI per car, in such diverse areas power systems, transmissions, entertainment, in-vehicle networking and more. SOI will experience especially high growth in electrification, information/entertainment, networking, 5G, AI/edge computing and ADAS. He then went on to give some history and an extensive overview of the major trends and highlights we’ve seen over recent years. He finished by giving examples of convergence across the supply chain with IC manufacturers working with automakers to lower power, increase processor performance and advance 5G.

Carlos Mazure, Soitec CTO and SOI Consortium Executive Co-Director; Tony King-Smith, Executive Advisor at AImotive and Mark Granger, GF’s VP of Automotive Product Line Management (Photo courtesy VeriSilicon)

GF’s Mark Granger addressed the rapid development of automotive electronics. In certain areas, he said, he sees growth rates of over 20%. They are working on building the Chengdu ecosystem, especially for design, and in cooperation with the rest of the supply chain. Furthermore, he reminded the audience, when you talk about cars, travel implies that you also talk about IoT as well as things like infotainment and integrated radar ICs. In addition to cost and power efficiencies, the AEC-Q100 standard for IC reliability in automotive applications is also pushing designers to turn to FD-SOI. In the GF meeting with Chengdu government officials (referenced above in deputy mayor Fan Yi’s talk), he too confirmed their support of FD-SOI as a key technology for China. GF is currently cooperating with about 75 automotive partners, he said, and the company is looking to increase cooperation with partners in the Chengdu region.

Tony King-Smith talked about the 22FDX test chip AImotive is doing with Verisilicon and GF. In case you missed it, in June 2017 AImotive announced its AI-optimized hardware IP was available to global chip manufacturers for license. AiWare is built from the ground up for running neural networks, and the company says it is up to 20 times more power efficient than other leading AI acceleration hardware solutions on the market. In the same announcement, they revealed that VeriSilicon would be the first to integrate aiWare into a chip design,and that aiWare-based test chips would be fabricated on GF’s 22FDX. The chip is expected to debut this year.

While the afternoon agenda was not specific to FD-SOI, it did focus on the “smart cockpit” and “intelligent driving”, with talks by nine leading players in China’s automotive IC and investment communities.

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Note: Many thanks to the folks at VeriSilicon, who wrote up this event for their WeChat feed, and shared photos with us here at ASN.

ByAdele Hars

TowerJazz Ramps 300mm 65nm RF-SOI, extends long-term partnership with Soitec

Specialty foundry TowerJazz is ramping a 65nm version of its RF-SOI process on 300mm wafers at Fab 7 in Uozu, Japan. To support the ramp, the company has signed a contract with long-term partner, Soitec, guaranteeing a supply of tens of thousands of 300mm SOI silicon wafers, securing wafer prices for the next years and ensuring supply to its customers, despite a tight SOI wafer market.

The 300mm 65nm RF-SOI process will be offered at the Uozu, Japan fab, which is operated by the TowerJazz Panasonic Semiconductor Company (TPSCo). (Photo courtesy: TowerJazz)

Five of TJ’s seven fabs do RF-SOI. LNA (low-noise amplifers) are a big market driver, and with RF-SOI they can integrate the LNA with the switch, CEO Russell Ellwanter said in his lead keynote at the SOI Consortium’s 5th International RF-SOI Workshop in Shanghai (spring, 2018). BTW, that was in fact a very inspirational talk about Value Creation, and the importance of treating your suppliers with respect. He credited his company’s close relationship with RF-SOI wafer-supplier Soitec for TJ’s claim to the world’s best linearity.

“We are delighted to see the strong adoption of 300mm RF SOI through this large capacity and supply agreement with TowerJazz to augment our already significant 200mm RF-SOI partnership,” said Soitec CEO Paul Boudre. “TowerJazz was the first foundry to ramp our RFeSI products to high volume production in 200mm and continues as one of the industry leaders in innovation in this exciting RF market with advanced and differentiated offerings.”

According to the TJ press release (you can read it here), with its best in class metrics the TowerJazz 65nm RF-SOI process enables the combination of low insertion loss and high power handling RF switches with options for high-performance low-noise amplifiers as well as digital integration. The process can reduce losses in an RF switch improving battery life and boosting data rates in handsets and IoT terminals.

It’s a high-growth market, to be sure. Market researchers Mobile Experts predict that the mobile RF front-end market will reach $22 billion in 2022 from an estimated $16 billion in 2018. TowerJazz says its breakthrough RF SOI technology continues to support this high-growth market and is well-poised to take advantage of next-generation 5G standards, which will boost data rates and provide further content growth opportunities in the coming years.

Customers are already getting into position. For example, Maxscend (WuXi, China), a provider of RF components and IoT integrated circuits, is ramping in this new technology. “We chose TowerJazz for its advanced technology capabilities and its ability to deliver in high volume while continuously innovating with a strong roadmap. We specifically selected its 300mm 65nm RF SOI platform for our next-generation product line due to its superior performance, enabling low insertion loss and high power handling,” said Maxscend CEO Zhihan Xu.

As longtime ASN readers will know, we’ve been covering the evolutions of TJ’s RF-SOI platforms since the beginning of the decade. It’s worth noting, too, that beyond RF, TowerJazz also offers foundry customers other SOI-based processes, such as the new 0.18μm BCD SOI, a 200V SOI technology platform (announced in 2017, press release here) for motor drivers, industrial tools, electric vehicles and more. The previous generation 0.18μm SOI for automotive power management also offers exceptional area savings and is well-suited for high temperature operation. Back in 2014, here at ASN we did a great interview with TJ SVP Dr. Marco Racanelli about when and why they use SOI – and while processes have advanced, the basic drivers are still there, so it’s a still a good read.

And finally, designers will want to know that the TJ Multi-Project Wafer (MPW) Shuttle Program offers the 65nm RF-SOI process, as well as other SOI-based processes. See the website for scheduling and details.

ByAdele Hars

Industry 1st and It’s on FD-SOI: ARM’s eMRAM Compiler IP for Samsung’s 28FDS

Per Arm, the industry’s first eMRAM compiler IP is now on Samsung’s 28nm FD-SOI technology. The announcement was made in a post by Kelvin Low, VP Marketing for ARM’s Physical Design Group (read it here). He said that ARM has successfully completed their first eMRAM IP test chip tapeout. The Arm eMRAM compiler IP will be available from 4Q 2018 for lead partners.

Samsung Foundry’s 28nm FD-SOI process technology is called 28FDS. eMRAM (which stands for embedded MagnetoResistive RAM) is a novel non-volatile memory (NVM) option positioned to replace incumbent NVM eFLASH, which has hit its limits in terms of speed, power, and scalability.

Arm’s new eMRAM compiler IP gives Samsung’s 28FDS customers the flexibility to scale their memory needs based on the complexity of various use-cases, explains Low. “What drives the cost-effectiveness of this compiler IP is that eMRAM can be integrated with as few as three additional masks, while eFlash requires greater than 12 additional masks at 40nm and below,” he says. “Also, the eMRAM compiler can generate instances to replace Flash, Electrically Erasable Programmable Read-Only Memory (EEPROM) and slow SRAM/data buffer memories with a single non-volatile fast memory – particularly suited for cost- and power- sensitive IoT applications.”

A key slide shown by Arm at the 2017 SOI Consortium’s Silicon Valley Symposium (Courtesy: Arm and the SOI Consortium)

At the SOI Consortium’s 2017 Silicon Valley Symposium, Arm said that they were stepping up their support of FD-SOI (read about that here) – and clearly they are! At that event, Arm VP Ron Moore gave a great presentation, which is freely available on our website: Low Power IP: Essential Ingredients for IoT Opportunities.

Samsung, btw, has been offering 28FDS for about three years now. (ASN did a 3-part interview with Kelvin Low back in 2015 when he was a senior director of marketing for Samsung Foundry. It’s still a useful read – you can get it here.) As of last fall, Samsung said it had taped out more than 40 products for various customers. And at the SOI Consortium’s 2018 Silicon Valley Symposium, Hong Hoa, SVP said they’d already taped out another 20 this year (read about that here).

Samsung says the write speed of their eMRAM is 1000x faster than eFlash. They actually announced the industry’s first eMRAM testchip tape-out milestone on 28FDS in September 2017 (you can read the press release here). They also did an eMRAM test chip with NXP. (BTW, Samsung has a really nice video explaining their eMRAM offering – you can see it above or on YouTube here.)

As noted in ASN’s Silicon Valley 2018 symposium coverage, the basic PDK for the Samsung 18nm FD-SOI process (18FDS) will be available in September 2018, with full production slated for fall of 2019. It will deliver a 24% increase in performance, a 38% decrease in power, and a 35% decrease in area for logic. RF for the 18FDS platform will be ready by the end of this year, and eMRAM beginning in 2019.

ByAdele Hars

Foundries Expand Rapidly to Meet Soaring RF-SOI Demand (SemiEngineering)

“GlobalFoundries, TowerJazz, TSMC and UMC are expanding or bringing up RF SOI processes in 300mm fabs in an apparent race to garner the first wave of RF business for 5G, the next-generation wireless standard,” writes Mark Lapedus of Semiconductor Engineering. His recent piece, RF-SOI Wars Begin, explains why demand across the supply chain is currently tight.

Rest assured, the supply situation is being addressed fast. By next year, 300mm-based RF-SOI manufacturing (vs. 200mm) will increase from 5% to 20%. But with insatiable end-user demand for greater throughput, overall RF-SOI device demand is increasing in the double-digit range, so 200mm-based manufacturing is also expanding fast.

The front-end modules in all smartphones are built on Soitec’s RF-SOI wafer technology. The most advanced, for LTE/LTE-A, are built on Soitec’s RFeSI-SOI wafers, which have four layers to meet the demands of devices with high linearity requirements. (Courtesy: Soitec)

SOI wafer manufacturer Soitec has 70% of the RF-SOI wafer market share. The other RF-SOI wafer manufacturers – Shin-Etsu, GlobalWafers and Simgui – all use Soitec’s RF-SOI wafer manufacturing technology.

This is an excellent, comprehensive piece, that clearly explains the complexities of the markets, the devices, the manufacturing and the supply chain. It’s a highly recommended read.

BTW, the SOI Consortium is organizing a 4G/5G SOI supply chain workshop during Semicon West (July ’18). Sign up or get more information on that under the Events tab here on the consortium website.

Of course, here at ASN, we’ve been covering RF-SOI for over a decade. You can use our RF-SOI tag to access most of the pieces we’ve done over the years.

ByAdele Hars

AdaSky’s Far Infrared for ADAS on ST’s FD-SOI

Automakers are currently evaluating prototypes of Viper from AdaSky, a Far Infrared (FIR) thermal camera that embeds custom silicon co-designed with and manufactured by ST in 28nm FD-SOI. The complete sensing solution aims to enable autonomous vehicles to see and understand the roads and their surroundings in any condition.

“With the help of ST, we have created the first high-resolution thermal camera for autonomous vehicles with minimal size, weight, and power consumption–and no moving parts. ST’s access to, and expertise in, ultra-low-power design, IP that is fully qualified for automotive applications, and 28nm FD-SOI technology have been vital to meeting the severe power constraints that would challenge our sensors’ performance,” said Amotz Kats, Vice President Hardware, AdaSky. “We’re in a position to deliver a breakthrough solution to revolutionize and disrupt the autonomous vehicle market because of ST’s mastery of automotive qualification and its strong manufacturing supply chain, which grants reliability, long-term support, and business continuity to car makers throughout the whole life of their production.”

Passive infrared vision, like that in AdaSky’s Viper, when used in a fusion solution, can help close the gaps to provide accurate sight and perception without fail in dynamic lighting conditions, in direct sunlight, in the face of oncoming headlights, and in harsh weather.

The new camera uses an FIR micro-bolometer sensor to detect the temperature of an object. In an ADAS solution, Viper uses proprietary algorithms based on Convolutional Neural Networks to classify obstacles and show them in a cockpit display to give the driver an early warning. This warning comes several seconds earlier than it would when using a conventional sensor in the visible wavelength and is even faster than what is possible with the human eye.

The two companies say that the Far-Infrared thermal camera extends ADAS sensor fusion capability with a new layer of information, helping pave the way to fully-autonomous driving in any condition. Prototypes are now under evaluation by carmakers with initial production targeted for 2020. (Read the full press release here.)

ByAdele Hars

Outstanding 28nm FD-SOI Chips Taped Out Through CMP

ST Fellow Dr. Andreia Cathelin gave a terrific presentation at the recent CMP Annual Meeting. Now posted and freely available, Performance of Recent Outstanding 28nm FD-SOI Circuits Taped Out Through CMP highlighted eight examples – though she told ASN that she had easily over 50 from which to choose.

CMP is a Multi-Project Wafer (MPW) service organization in ICs, Photonic ICs and MEMS. They’ve been organizing prototyping and low volume production in cooperation with foundries for over 37 years. In partnership with ST since 1994, in the fall of 2012 they opened access to MPW runs in the 28nm FD-SOI process. More than 180 tape-outs have been fabricated since then using the process.

As Dr. Cathelin said, this lets ST show their industrial clients just how good the technology is. The chips she chose to cover in her presentation get “spectacular performance”, she said, especially for low-power or power-sensitive SoCs.

Here’s a quick recap of what she presented (some of which she co-authored), followed by some other SOI-related updates from the CMP meeting.

8 (of Many) Great Chips

FD-SOI, said Dr. Cathelin, “…is unmatched for cost-sensitive markets requiring digital and Mixed Signal SoC integration and performance.” In the first dozen slides of her presentation, she gave the technical details on the advantages of FD-SOI in  analog, RF/millimeter wave,  Analog/Mixed-Signal and digital design. If you’re a designer, you’ll want to check those out.

Then she ran through eight great chips – all manufactured by ST on 28nm FD-SOI through CMP’s MPW services. Here they are. (You can click on the illustrations to see them in full screen.)

1. A digital delay line with coarse/fine tuning through gate/body biasing in 28nm FDSOI

(Courtesy: CMP, ST, ISEN)

This chip was presented at ESSCIRC ’16 by a team from ISEN Lille, Professors Andreas Kaiser and Antoine Frappé (you can get the complete paper by I.Sourikopoulos et al on IEEE Xplore – click here.) As noted in the abstract, “Delay controllability has always been the major concern for the reliable implementation of circuits whose purpose is timing.” By leveraging body biasing in FD-SOI, this novel low-power design architecture for 60GHz receivers enables very high bandwidth together with fine-grain wide range delay flexibility, for implementing Delay Feedback Equalizer techniques in the Intermediate Frequency (IF) reception path. The results are state-of-the-art: ultra wide range, linear control, fs/mV sensitivity and energy efficient controllable delay cells.

2. 28FD-SOI Distributed Oscillator at 134 GHz and 202GHz

(Courtesy: CMP, ST, ims)

Presented at RFIC ’17 by a team from the IMS Bordeaux lab, Professor Yann Deval and STMicroelectronics, this chip demonstrates the highest oscillation frequency attainable so far at the 28nm node, be it planar bulk or FD-SOI. (Click here to get the full paper by R. Guillaume et al from IEEE Xplore.) As noted in the abstract, solutions on silicon for mmW and sub-mmW applications have been demonstrated for high-speed wireless communications, compact medical and security imaging. The main challenges are for the signal generation at high frequencies, and this implementation demonstrates spectacular oscillation frequencies close to the transistor’s transition frequency (fT). In this chip, they used body bias tuning to optimize the phase noise, demonstrated very low on-wafer variability, and simulation methods that permit measurement prediction precision within 0.1%.

3. A 128 kb Single-Bitline 8.4 fJ/bit 90MHz at 0.3V 7T Sense-Amplifier-less SRAM in 28nm FD-SOI

(Courtesy: CMP, ST, Lund U.)

Extremely energy efficient SoCs are key for the IoT era – but SRAM gets very tricky at ultra-low voltages (ULV). Presented at ESSCIRC ’16 by B. Mohammadi et al (on IEEE Xplore here) from Professor Joachim Rodrigues’ team at the Lund University, this is a 128 kb ULV SRAM, based on a 7T bitcell. The minimum operating voltage VMIN is measured as just 240mV and the retention voltage is as low as 200mV. FD-SOI enabled them to overcome ULV performance and reliability challenges by letting the Lund U.-lead team selectively overdrive the bitline and wordline with a new single-cycle charge-pump. Plus they came up with a new scheme so it doesn’t need a sense amplifier, yet delivered 90MHz read speed at 300mV, dissipating 8.4 fJ/bit-access.

4. Matched Ultrasound Receiver in 28FDSOI

(Courtesy: CMP, ST, Stanford U.)

Presented at ISSCC ’17 (with an extended relative paper at JSSC ’17) by M-C Chen et al with Professor Boris Murmann’s team at Stanford, the full title of the paper about this chip is A Pixel Pitch-Matched Ultrasound Receiver for 3-D Photoacoustic Imaging With Integrated Delta-Sigma Beamformer in 28-nm UTBB FD-SOI. (Click here to get it on IEEE Xplore.) It’s a a proof-of-concept for a big ultrasound receiver: a “pixel pitch-matched readout chip for 3-D photoacoustic (PA) imaging.” PA is “…an emerging medical imaging modality based on optical excitation and acoustic detection.” It’s used in studying cancer progression in clinical research, for example. As noted in the paper abstract, “The overall subarray beamforming approach improves the area per channel by 7.4 times and the single-channel SNR by 8 dB compared to prior art with similar delay resolution and power dissipation.” One of the (many) advantages of FD-SOI in this context is for front-end signal conditioning in each pixel. This unique type of pixel pitch-matched architecture implementation is possible only in a 28nm (or less) node of an FD-SOI technology, as it is matched with the pitch sizing needed for the ultrasound transducers in order to generate signals for a 3-D reading.

5. SleepTalker – 28nm FDSOI ULV WSN Transmitter: RF-mixed signal-digital SoC

(Courtesy: CMP, ST, UCL)

Presented at VLSI ’16 and JSSC ’17 by G. de Streel et al from Professor David Bol’s team at Université Catholique de Louvain la Neuve, the full title of the paper about this chip is SleepTalker: A ULV 802.15.4a IR-UWB Transmitter SoC in 28-nm FDSOI Achieving 14 pJ/b at 27 Mb/s With Channel Selection Based on Adaptive FBB and Digitally Programmable Pulse Shaping (get it on IEEE Xplore here). This chip tackles the IoT requirement for sensing functions that can operate in the ULV context. That means creating wireless sensor nodes (WSN) that can be powered on an energy harvesting power budget – and that’s a real challenge if you want to incorporate an RF component that can handle medium data rates (5-30 Mb/s) for vision or large distributed WSN networks. The energy efficiency has to be better than 100 pJ/b. To get there, the UCL-lead team used wide-range on-chip adaptive forward back biasing for “…threshold voltage reduction, PVT compensation, and tuning of both the carrier frequency and the output power. […] Operated at 0.55 V, it achieves a record energy efficiency of 14 pJ/b for the transmitter (TX) alone and 24 pJ/b for the complete SoC with embedded power management. The TX SoC occupies a core area of 0.93 mm2.”

6. A 128×8 Massive MIMO Precoder-Detector in 28FDSOI

(Courtesy: CMP, ST, Lund U.)

This massive MIMO chip was presented at ISSCC ’17 by a team from Professors Liang Liu and Ove Edforss at the Lund University  in a paper entitled 3.6 A 60pJ/b 300Mb/s 128×8 Massive MIMO precoder-detector in 28nm FD-SOI (H. Prabhu, et al; get it from IEEEE Xplore here). While Massive MIMO (MaMi) will be needed for next-gen communications, it can’t be achieved by just scaling MIMO – that would be too costly in terms of flexibility, area and power. As noted in the Lund U. team’s intro, “Algorithm optimizations and a highly flexible framework were evaluated on real measured channels. Extensive hardware time multiplexing lowered area cost, and leveraging on flexible FD-SOI body bias and clock gating resulted in an energy efficiency of 6.56nJ/QRD and 60pJ/b at 300Mb/s detection rate.”

7. ENVISION: A 0.26-to-10TOPS/W Subword-Parallel Dynamic-Voltage-Accuracy-Frequency-Scalable Convolutional Neural Network Processor in 28nm FDSOI

(Courtesy: CMP, ST, KU Leuven)

Today’s solutions for always-on visual recognition apps are an order of magnitude too power hungry for wearables. Running at 10’s to several 1OO’s of GOPS/W, they use classification algorithms called ConvNets, or Convolutional Neural Networks (CNN). The paper about this chip was presented at ISSCC ’17 by a team from professor Marian Verhelst at Katoliek Universiteit Leuven (B. Moons, et al, get it from IEEE Xplore here), and it changes everything. Leveraging FD-SOI and body-biasing, the KU Leuven team solved the power challenge with, “…the concept of hierarchical recognition processing, combined with the Envision platform: an energy-scalable ConvNet processor achieving efficiencies up to 10TOPS/W, while maintaining recognition rate and throughput. Envision hereby enables always-on visual recognition in wearable devices.”

8. Fine-Grained AVS in 28nm FDSOI Processor SoC

(Courtesy: CMP, ST, UC Berkeley)

As we learned at SOI Consortium FD-SOI Tutorial Day in SiValley last year, Professor Borivoje “Bora” Nikolic of UC Berkeley is known as one of the world’s top experts in body-biasing for digital logic (he and his team have designed more than ten chips in ST’s 28nm FD-SOI!) They presented the RISC-V chip here at ESSCIRC ’16 and JSSC ’17, in a paper entitled Sub-microsecond adaptive voltage scaling in a 28nm FD-SOI processor SoC (B.Keller, et al, on IEEE Xplore here). As they noted in the intro, a major challenge for mobile and IoT devices is that their workloads are highly variable, but they operate under very tight power budgets. If you apply adaptive voltage scaling (AVS), you can improve energy efficiency by scaling the voltage to match the workload. But in the current gen of SoCs, the AVS timescales of hundreds of microseconds is too slow. The chip the Berkeley team presented brought that down to sub-microseconds by aggressively applying body-biasing throughout the chip, including to workload measurement circuits and integrated power management units. The result is “… extremely fine-grained (<1μs) adaptive voltage scaling for mobile devices.” (BTW, they expand on some of the details in another paper published in 2017.)  These design techniques are now taught at UC Berkeley, as this kind of implementation is the subject of a course in SoC design (including the RF part of transceivers); a first educational chip has already been taped-out and successfully measured. (BTW, Professor Nikolic will once again join Dr. Cathelin and other luminaries in teaching at the SOI Consortium’s FD-SOI Training Day in Silicon Valley, 27 April 2018 –  click here for sign-up information.)

More SOI Through CMP

At the meeting, CMP also made a presentation on all their MPW offerings – you can get it here. On ST’s SOI (in addition to 28nm FD-SOI, of course), that includes the new 160nm SOIBCD8s: Bipolar-CMOS-DMOS Smart Power (for automotive sensor interface ICs, 3D ultrasound, MEMS & micro-mirror drivers); and 130nm H9-SOI-FEM: Front-End Module (for radio receiver/transceiver, cellular, WiFi, and automotive keyless systems).

CMP also provides tutorials that are used by institutions across the globe. A new update to the tutorial, RTL to GDS Digital Design Flow in 28nm FD-SOI Process is now available – you can see the presentation they did about that here. (It now includes LVS and DRC steps with Mentor/Calibre or Cadence/PVS.) Other services, like the 2-day, hands-on THINGS2DO FD-SOI training days at the end of March are always fully booked almost immediately, but don’t hesitate to inquire, as they’ll be adding more.

For some more examples of 28nm FD-SOI chips run through CMP over the years, see their website pages on Examples of Manufactured ICs. There are also some nice examples on pages 21 and 23 of their most recent annual report.

For those in the photonics world, CMP has teamed up with Leti to offer Si-310 PHMP2M, a 200mm CMOS SOI platform. CMP is cooperating with Tyndall for the photonics packaging – see that presentation here.  Training kits and tutorials will be available in Q3 of this year.

And in partnership with MEMSCAP, CMP offers Multi-User MEMS Processes (aka MUMPs) for SOI-MEMS.

So lots of terrific SOI resources for CMP – check it out!

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Note: special thanks to Andreia Cathelin of ST and Kholdoun Torki of CMP for their help on this piece.

ByAdele Hars

FD-SOI – Yes, New Products – and Great Press, too!

FD-SOI has hit Q1 with terrific momentum, both in terms of visibility into products and in press coverage. In case you missed them, here are three articles you should definitely read:

But, if you don’t have time to read them all right away, here are some highlights to tide you over til you do.

Expanding Adoption

Ed Sperling at SemiEngineering sees FD-SOI adoption “… gaining ground across a number of new markets, ranging from IoT to automotive to machine learning, and diverging sharply from its original position as a less costly alternative to finFET-based designs.”

After recounting the advantages (with which ASN readers are well familiar), he notes that two things have changed in our industry. First, fewer and fewer companies can afford to design in the most advanced FinFET nodes. And second: there are enough emerging markets where power is critical, but there won’t necessarily be the billions of units per chip needed to amortize exorbitant design costs.

In particular, for FD-SOI adoption he cites, “…the inferencing stage of machine learning [note: that happens in “edge” devices], base-stations, IoT and IIoT, bitcoin mining, 5G, radar, and a variety of automotive applications.” (GF’s Jamie Schaeffer makes the technical case in the article for NB-IoT and automotive if you want more info.)

ST’s Giorgio Cesana makes an interesting point about body biasing (that I hadn’t hear before) re: uni-direction vs. bi-directional. Currently, he explains, body biasing is uni-directional – although you can use it now in such a way that is effectively bi-directional. However, after the 22nm node, it will become truly bi-directional, which will enable wider swings for power savings. (For those concerned about pre-mature chip aging, see the full article for explanations by experts from Soitec who explain why that’s not a problem after all.)

Cesana also points out that the kind of chips leveraging FD-SOI are not the kind of chips that will need to move to a new node every year. They’re looking for power savings, not shrink. Sperling goes on to make an interesting observation about Intel/MobileEye and power savings vs. shrink – by all means read what he has to say about that….

In conclusion, Sperling asserts that we are now witnessing a shift in the semi supply chain essentially dovetailing with the expansion of FD-SOI adoption and its ecosystem, wherein “…as new markets open up, chipmakers are finding themselves much closer to the application than in the past.”

All in all a great read – don’t miss it.

Products!

David Lammers (who you probably know from SST) wrote about products on FD-SOI for GF’s Foundry Files in 22FDX Shows IoT Traction at MWC 2018. A number of start-ups will be showing products on GF’s 22FDX (FD-SOI) technology at Mobile World Congress.

For example, Nanotel Technology is using 22FDX to “…reduce power consumption for its mixed-signal NB-IoT modem.” Lammers interviewed the company’s CTO, Anup Savla, who explained, “We have a digital engine, a processor, designed around IoT applications, where the emphasis is on low power and low leakage. With 22FDX there are knobs that are available to turn down the power and leakage. The opportunities to do that are unparalleled, and you just don’t get that kind of opportunity from bulk CMOS.” A significant part to this design is analog – which of course really benefits from FD-SOI.

Riot Micro CEO Peter Wong cites savings in power, area and TTM with 22FDX. (Courtesy: GlobalFoundries)

Riot Micro on the other hand, has designed an all-digital cellular modem for LTE Cat-M and NB-IOT. There’s no DSP, and big parts of the chip can be shut down as needed to save power for long-term battery operation in the field (get more details in the full GF blog). Several major cellular carriers are on track to certify it this year, and a Middle Eastern customer plans to incorporate it into an emergency-alert system. The company’s CEO, Peter Wong told Lammers, “With 22FDX, the value proposition for us is potential power and area savings.” They also leveraged the growing 22FDX IP ecosystem to accelerate TTM.

Dream Chip Technologies, which as Lammers reminds us, showed their multi-core vision processor at MWC last year, says that now “…the design is providing European auto makers and Tier 1 automotive component suppliers with a platform from which they can create custom derivatives.”

Verisilicon, an SOI Consortium member and a major FD-SOI champion in China will be teaming up with GF show their dual-mode connectivity solutions (which we first heard about last year). GF and VeriSilicon have a suite of IP so that customers can create single-chip, low-power wide-area (LPWA) solutions that support either LTE-M (for the US) or NB-IoT (for Asia & Europe). The IP covers integrated baseband, power management, RF radio and front-end components.

Lammers also cited Anubhav Gupta, GF’s director of strategic marketing and business development for IoT, AI & Machine Learning. He said they’ve got customers taking older multi-chip designs and re-creating them as single-chip solutions in 22FDX for better performance and savings in area, power and cost. Gupta noted that with body biasing in digital designs, they can operate down to 0.4V with standby leakage currents of less than one picoamp per micron. And when embedded MRAM is used in tandem with on-chip SRAM, off-chip flash can be completely eliminated.

Nice!

Clear Winner

In a wide-ranging interview (see part 7, which focuses on FD-SOI), GF CTO Gary Patton told Anandtech’s Ian Cutress that, “FinFET is a great technology for [performance at any cost], but if you’re looking for something that is more in the consumer space, you need to balance performance with power and cost, you know FD-SOI is a clear winner.”

Patton told Cutress that they have working 12FDX devices in NY that are already close to reaching performance targets. They’ll be in risk production in early 2019.

Meanwhile in 22FDX, Patton talked about the different flavors, including RF, ULP, UL leakage and mmWave, and how well suited they are for target applications especially in automotive and IoT. Elsewhere in the interview he mentioned that potential customers in the cryptocurrency mining businesses are looking at 22FDX, and that ST will be using it to do some “incredible products”.

All in all – products and press – it’s a really fine Q1.

 

ByAdele Hars

GF Delivering 45RFSOI Customer Prototypes for 5G

GlobalFoundries’ 45nm RF-SOI platform is qualified and ready for volume production on 300mm wafers (read the company’s full press release here).  It was just at the beginning of last year that GF announced the PDK availability for 45RFSOI (we covered it here).  Now there are several customers engaged for this advanced RF SOI process, which is targeted for 5G mmWave front-end module (FEM) applications, including smartphones and next-generation mmWave beamforming systems in future base stations.

In case you missed it, at the Consortium’s Shanghai symposium GF’s Mr. RF — Peter Rabbeni — gave a great talk on the company’s RF-SOI capabilities, which are very impressive (they’ve shipped over 32 billion RF-SOI devices, after all). His slides from that day are available here on the SOI Consortium website. See his slide 12 for an indication of how 45RFSOI fits into the overall picture.

Slide 12 from Peter Rabbeni’s talk at the RF-SOI Symposium in Shanghai. (Courtesy: GlobalFoundries and the SOI Consortium).

As they explain it, next-generation systems are moving to frequencies above 24GHz, so higher performance RF silicon solutions are required to exploit the large available bandwidth in the mmWave spectrum. GF’s 45RFSOI platform is optimized for beam forming FEMs, with features that improve RF performance through combining high-frequency transistors, high-resistivity SOI substrates and ultra-thick copper wiring. Moreover, the SOI technology enables easy integration of power amplifiers, switches, LNAs, phase shifters, up/down converters and VCO/PLLs that lowers cost, size and power compared to competing technologies targeting tomorrow’s multi-gigabit-per-second communication systems, including internet broadband satellite, smartphones and 5G infrastructure.

Psemi and Anokiwave are among those companies at the forefront of 45RFSOI use.  Citing the drive to deliver faster, higher-quality video, and multimedia content and services Anokiwave CEO Bob Donahue said, “GF’s RF SOI technology leadership and 45RFSOI platform enables Anokiwave to develop differentiated solutions designed to operate between the mmWave and sub-6GHz frequency band for high-speed wireless communications and networks.”

The production line is in East Fishkill, N.Y.

ByAdele Hars

FD-SOI in China – Foundries See Interest Mounting Fast

The foundries sent their top guns to the FD-SOI Forums organized by the SOI Consortium and its members in Shanghai and Nanjing. This is a quick recap of what they said.

GF: Winning with SOI

“With FD-SOI, we can deliver a level of integration never before possible,” said GlobalFoundries CEO Sanjay Jah in his Shanghai talk, Winning With SOI. The ecosystem they’re building is covering both design and supply. He showed a video of the new fab, which is going up at an enormous speed in Chengdu, China. It’s huge: a half-kilometer long on one side. And it will start producing wafers in H218, ramping up to a million/year.

GlobalFoundries CEO Sanjay Jah citing key TAMs at the FD-SOI Forum in Shanghai. (Photo courtesy: SOI Consortium & GlobalFoundries)

FD-SOI is past the discovery phase now, he continued. They’ve got 135 engagements and 102 PDKs downloaded. In China alone, they have ten customers taping out 15 products. The key is going after high-growth markets, including mobility, IoT, RF/mmW and automotive (see picture above). “We see intelligence migrating to the edge,” he said.

With 22FDX®, there are 11 fewer mask steps than industry standard 28nm HKMG processes, he said. Back bias is a big differentiator, reaping benefits without penalties and shortening time-to-market. eMRAM is also a big driver of interest. The IP – both foundation and complex – is silicon-proven: you can measure it. The FDXceleratorTM program now has 35 partners.

He also touched on RF-SOI, where GF is #1 in terms of market share.

“I’m very excited about the future for us,” he concluded.

With back bias, you can do even more, said GF’s Sanjay Jha, so customers feel the risk is lower. (Photo courtesy: SOI Consortium & SOI Consortium)

In the Nanjing SOI forum, GF’s head of China sales, Zhi Yong Han gave an excellent presentation that is posted on the SOI Consortium website (you can get it here). He emphasized that they are educating designers to help them take advantage of the FD-SOI for advanced devices, as well and working with universities. The result is that they’re seeing significant growth in the Chinese market.

Slide 9 from GF’s Nanjing presentation shows all the boxes ticked: 22FDX® is qualified for volume production. (Courtesy: GlobalFoundries and the SOI Consortium)

Zhi Yong Han also highlighted the excellent performance of GF’s RF-SOI offering, and the huge capacity they’re building out. NB-IoT clients are now approaching them, he added.

Samsung: World’s 1st eMRAM Test Chip

“E.S. stands for Engineering Sample,” quipped Dr. E.S. Jung, EVP/GM of the foundry business for Samsung Electronics. A very energetic speaker, his talk covered Cutting Edge Technology from a Trusted Foundry. (Samsung Foundry is now a standalone business unit.)

Samsung has seven major 28nm FD-SOI customers, and has taped out over 40 products. This coming year a number of products will be taking off in mass production, he said.

eMRAM (which only required three additional mask steps) is the newest addition to the family of embedded non-volatile memories and it offers unprecedented speed, power and endurance advantages (see the press release here).

Regarding back bias in the IP, he said they’ve solved it working with their suppliers, EDA vendors and customers. Migrations will re-use that IP.

At the Nanjing SOI forum, VP of Samsung Foundry Suk Won Kim looked at design methodology in his talk, 28FDS Samsung Foundry Platform. It’s easy to implement your SoC with FD-SOI technology, he said, explaining how PPA and cost/transistor makes 28FDS an optimal node. The PDK – including RF – are ready for high volume production. There is no design overhead: the differences between FD-SOI and bulk are not difficulties, he emphasized.

For 28FDS, the full spectrum of the ecosystem is available: design enablement, advanced design methodologies, and silicon-proven IP. Samsung has a body bias generator, and the design methodology takes care of checking the body bias integrity. In terms of the physical design, there is awareness in the floorplan for body biasing and flip-well devices. In terms of timing sign-off, there’s almost no change – in fact there are fewer PVT corners. The flow for power integrity sign-off doesn’t change. The RTL-to-GDS flow is about the same – and where they diverge, designers are embracing the differences.

And for those looking ahead, the PDK for 18FDS evaluation will be available soon.

More pics?

For pics of many more slides, check out articles posted about the SOI forums in the China press, including EETimes China, EEFocus, and EDN China (plus see their focus piece).

BTW, there were five days of events in Shanghai and Nanjing, with over 50 presentations  given in ballrooms full-to-bursting. As noted in my previous post, China FD-SOI/RF-SOI Presentations Posted; Events Confirm Tremendous Growth, many (but not all) of the presentations are now available  in the Events section here on the SOI Consortium website.

So in future posts, we’ll cover the EDA/IP companies, design tutorials and user presentations for both the FD-SOI and RF-SOI China events — including those not posted. Stay tuned!

ByAdele Hars

China FD-SOI/RF-SOI Presentations Posted; Events Confirm Tremendous Growth

The FD-SOI and RF-SOI events in Shanghai and Nanjing were absolute success stories. Over the course of five days, hundreds of executives and design engineers packed halls for talks by the leaders of the top ecosystem players, and for tutorials given by the world-renowned design experts.

These annual events have been ongoing in China now for a few years now. Citing the tremendous growth of SOI, Dr. Xi Wang, DG of SIMIT and head of the Chinese Academy of Science in Shanghai said in his keynote, “We’ve come a long way.” Five years ago, he recalled, very few people in China even knew what SOI was. Today the central government has recognized its value, and the ecosystem is riding a wave of growth and strength. A national industrial IC group has been approved for investment, and design/IP are ready. The industry has reached a consensus, he said, that FD-SOI is cost-effective and complementary to Finfet, while RF-SOI has reached an almost 100% adoption rate in front-end switches for mobile phones.

Dr. Xi Wang, DG of SIMIT and head of the Chinese Academy of Sciences in Shanghai giving a keynote address at the 5th Shanghai FD-SOI Forum. (Photo courtesy: Simgui and the SOI Consortium)

Many of the presentations are now publicly available on the Events page of the SOI Consortium website. Here are the links:

(Photo credit: Adele Hars)

Over the next few weeks, I’ll cover the highlights of each of these events. Their success clearly represents a tremendous vote of confidence for the SOI ecosystem in China and worldwide.

The success of these SOI events is a testament to China’s recognition of the great opportunity of SOI-based chip technologies. FD-SOI decreases power consumption and enables deep co-integration of digital, analog, RF, and mm-wave. RF-SOI enables 4G and 5G connectivity with even richer integrated functionalities. It allows the fusion of the RF switch, LNA, and PA, for supporting both traditional sub-6GHz but also mm-wave frequency ranges. SOI technologies also offer a means for China – already the world’s largest chip consumer – to leap to the forefront of chip design and manufacturing,” noted Giorgio Cesana, Executive Co-Director of the SOI Consortium.

The events were followed by top tech news outlets in China. Links follow below (the pieces are in Chinese; or you can open them in Google Translate or Chrome to read them in the language of your choice). Tip: in these pieces you’ll find lots of great pics of key slides, including some that have not been shared on the Consortium website.

FD-SOI coverage included pieces in top pubs such as EETimes China, EEFocus, EDN China (plus a focus piece) and Laoyaoba to name a few. Leading bloggers also posted excellent overviews as well as pieces about specific presentations, including those by Samsung, GlobalFoundries and Handel Jones.

RF-SOI coverage included pieces in leading publications such as China IC, EETimes China, EDN China, EEFocus and SemiInsights.