Tag Archive KLA-Tencor

4G/5G Opps for SOI Supply Chain – Workshop Presentations Now Posted

The presentations from the SOI Consortium sponsored workshop held during Semicon West are now posted and freely available on the website – click here to see the full agenda with links to the presentations. The workshop, entitled 4G/5G Connectivity: Opportunities for the SOI Supply Chain, was well-attended and generated excellent discussions.

If you don’t have time to look at all of the ppts, here are quick overviews.

Market Overview and FD SOI Opportunities, by Handel Jones, CEO, IBS.

Handel Jones is an industry veteran, China expert and longtime follower of the SOI ecosystem. High performance with low power consumption are the key requirements for the continued growth in the semiconductor industry, he said, making FD-SOI the right choice for a wide range of products. Here’s how he sees it:

(Courtesy: IBS and SOI Consortium)

He estimates the yearly TAM (total available market) for FD-SOI based products in the range of $46 billion over the next 10 years, largely driven by needs for ultra-low power and RF integration. He goes on to break out volumes by applications (including ISPs – image signal processors; and CIS – CMOS image sensors), foundry markets by feature dimension and to map out technology trends.

Mobile Radio Transformation in the Age of 5G: A Perspective on Opportunities for SOI, Peter Rabbeni, Vice President, Globalfoundries.

Peter Rabbeni is an RF expert par excellence, having overseen the shipping of over 35 billion RF-SOI products to date. In his presentation, he details how 5G NR (New Radio) sub-6GHz frequency band specifications significantly increase frequency range and channel bandwidth, and how new band support and MIMO complexity and die size per handset are driving complexity in RF FEMs. Furthermore, 5G/mmWave phased arrays are driving a paradigm shift in the approaches that can be taken, he explains, so greater integration is needed. Here’s a great slide showing where GF’s two main SOI technologies come into play:

(Courtesy: GlobalFoundries and SOI Consortium)

Empowerment of 5G with SOI-Based Technologies, Emmanuel Sabonnadière, CEO, Leti-CEA.

(Courtesy: Leti and SOI Consortium)

Working in partnership with industry leaders around the world, Leti has been the research powerhouse behind all things SOI since the early 1980s. In fact Reuters ranks them #2 in their most recent list of the World’s Most Innovative Research Institutions. This presentation reviews the key technical benefits of FD-SOI for IoT and IMT (that’s international mobile communications, btw).

Engineered Substrates – at the Foundation of 5G, Thomas Piliszczuk, Executive Vice President, Soitec.

This presentation really puts the context around engineered substrates. Here are two excellent and useful slides here that identify which engineered substrates go where in the 5G world, and the engineered substrates that Soitec provides. Check these out:

(Courtesy: Soitec and SOI Consortium)

(Courtesy: Soitec and SOI Consortium)

Ultra-thin Double Layer Metrology with High Lateral Resolution, Bernd Srocka, Vice President, Unity GmbH.

(Courtesy: Unity and SOI Consortium)

In case you’re not familiar with them, Unity provides a wide range of solutions in metrology and inspection. Both the top silicon layer and BOX layer of wafers for FD-SOI applications have draconian requirements that have required new approaches in metrology to ensure the thickness and homegeneity control of these very thin layers.

China 5G Plan and SOI Ecosystem, Jeffrey Wang, CEO, Simgui.

Shanghai-based Simgui partners with Soitec, using SmartCut™ technology for the production of RF-SOI wafers. It is doubling its capacity to reach 400K over the next year, and expanding into 300mm. China is aggressively working on 5G and plans to deploy 5G commercialization in 2020. Jeff Wang’s is a terrific presentation detailing the rollout. (BTW, in addition to the massive funding effort underway, the government created the National Silicon Industry Group (NSIG) to support the semiconductor material ecosystem in China. You’ll want to keep up with what’s going on here). Here’s the slide that summarizes the SOI ecosystem in China – the presentation then goes on to detail who does what.

(Courtesy: Simgui and SOI Consortium)

Inspection and Metrology Relevance in SOI Manufacturing, Jijen Vazhaeparambil, Vice President & General Manager, KLA-Tencor.

(Courtesy: KLA-Tencor and SOI Consortium)

K-T has played a strategic role in the SOI story going back for decades (and in fact they wrote a piece for the third edition of ASN back in 2005!), ensuring metrology innovations for things that hadn’t previously need detection and measurement. With each new set of requirements, they rose to the occasion with wafer metrology solutions that helped increase quality and decrease costs. This presentation recaps some of them.

 

A New Top-Tier FD-SOI Foundry – But Which One?

By Adele Hars, ASN Editor-in-Chief

Speculation is mounting following ST’s April 28th announcement that they’d signed on a new first-tier foundry for 28nm FD-SOI manufacturing.  As of this posting, they haven’t yet said which one it is.

The social media-sphere is abuzz about the mystery foundry – with posters in LinkedIn groups, Twitter, SemiWiki and various industry news sites and forums postulating that it might be Samsung, or UMC, or SMIC or…?

Then David Manners of Electronics Weekly said he’d heard it was SMIC, which launched another round of furious speculation.

But for now, ST’s position is to keep shtum, saying only that we’ll just have to wait to find out which foundry it is until they’re ready to make an official announcement…which caused another round of speculation as to when that would be. Some say they’ll announce at their Investors and Analysts Day on May 15th. Certainly the investment community will press for details, right?

The “we’ve-signed-but-we’re-not-saying-with-whom” news came out of a press release issued with the STMicroelectronics’ 2014 First Quarter Financial Results (read press release here). Jean-Marc Chery, Executive Vice President and General Manager, Embedded Processing Solutions, was quoted as saying, “We have just signed a strategic agreement with a top-tier foundry for 28nm FD-SOI technology. This agreement expands the ecosystem, assures the industry of high-volume production of ST’s FD-SOI based IC solutions for faster, cooler, and simpler devices and strengthens the business and financial prospects of the Embedded Processing Solutions Segment.”

During the follow-up call with analysts (transcript on Seeking Alpha here), CEO Carlo Bozotti added that, “ST’s unique FD-SOI technology is well on its way to become a significant revenue generator for 2015 and beyond….” And the Board of Directors announced that Jean-Marc Chery, who’s been quite a champion of FD-SOI, has been named as ST’s new COO.

Further fanning the flames, in a follow-up piece, Manners quoted KT’s CEO as saying FinFET yields “…are proving to be the most challenging that the industry have ever faced, and even the smallest variation and process margin can cause significant yield losses for these devices.”  Now we all know that FinFETs are part of the equation – the question is when and for which apps. But Manners suggested that the current FinFET yield issues are prompting companies to take another look at “simpler, cheaper FD-SOI”.

So we wait with bated breath. Stay tuned – as soon as ST makes an official announcement, you’ll read about it here at ASN.

 

FD-SOI Foundations Ready, Say Semi Execs

SOI (especially fully depleted “FD-SOI”) was a hot topic in the video and audio interviews that Debra Vogler of SST released recently.

Here are brief summaries of the most important SOI-related interviews – with top brass from Leti, Soitec, KT, EVG and Qcept –  that she made at Semicon West ’11.

(If you need a quick backgrounder on FD-SOI basics, see this explanation from the SOI Industry Consortium.)

Laurent Malier, CEO of Leti – the process technology:

  • FD-SOI 20/22nm results are good – Leti got the progress they expected, and found FD-SOI comparable to FinFETs in terms of speed gain and low-power performance.
  • FD-SOI is ready for 20/22nm.  It’s low-cost, turn-key, and easily manufacturable, both in terms of the technology and the wafers.
  • Planar FD-SOI will scale to the 11nm with no roadblocks beyond the usual efforts required in terms of lithography and gatestack to move to the next node.
  • It’s also a simpler solution in terms of the design platforms. A lot of the IP such as I/Os can easily be transferred.

Steve Longoria, SVP, global strategic business development, Soitec – the wafers:

  • Soitec supplies wafers for both types of fully-depleted structures – FinFETs and planar FD-SOI.
  • Soitec has a new wafer offering: Xtreme SOI, with thin buried oxide and thin top silicon for planar FD-SOI structures.
  • Working with IBM & ARM, they’ve shown two variants of planar FD-SOI: one with a 30% increase in performance at the same power, and one with 40% power savings at the same performance level.
  • Soitec is currently providing thousands of manufacturing samples per month of Xtreme SOI wafers, with full qualification slated for the end of the year.
  • SEH will also be producing them; millions will be supplied over the next couple of years
  • Wafers for FD-SOI will scale to 11nm.
  • IC Knowledge study shows FD-SOI is cost competitive and superior to bulk in terms of power-performance.
  • FD-SOI is much lower risk for both design & manufacturing.

Amir Azordegan, senior director of marketing for Surfscan at KLA-Tencor – the inspection systems:

  • KT has a new generation in its Surfscan family of wafer defect and surface quality inspection systems: the Surfscan SP3. The unpatterned wafer inspection platform uses deep-ultraviolet (DUV) illumination and is extendible to 450mm wafers.
  • It’s for substrate development and manufacturing ≤28nm devices.
  • The key advances in the new platform are sensitivity and throughput.
  • The new system has been shipped to leading substrate and chip manufacturers in Asia, the United States, and Europe for use in advanced development and production lines.
  • Note: see KT’s article in ASN explaining the role of the Surfscan family in SOI wafer manufacturing.

Paul Lindner, executive technology director,  EV Group – wafer bonding systems:

  • EV Group (EVG) released a wafer bonding system for 450mm silicon-on-insulator (SOI) wafers: the EVG850SOI/450-mm.
  • It runs at production line speed and comprises a cleaning module and pre-bonding module.
  • SOI wafer provider Soitec will install, test and qualify the first EVG850SOI/450-mm system at its Grenoble, France, headquarters in Fall 2011.
  • Tool development was done in cooperation with the European 450mm Semiconductor Equipment and Materials Initiative.
  • He expects to see 450mm pilot-lines in 2014, moving to full production in 2016.

Robert Newcomb, executive VP of operations, Qcept Technologies – advanced defect detection technologies:

  • Qcept’s nonvisual defect inspection technology is used by logic, IC and substrate manufacturers.
  • New nodes drive new nonvisual defect (NVD) issues.
  • Note: Qcept has been working with Soitec on NVD detection in SOI wafers for going on five years.  See their first article in ASN8.  Soitec uses the Qcept ChemetriQ system for incoming quality control of bare silicon wafers and process monitoring of SOI wafers.

KLA-Tencor says its new WaferSight 2 is the industry’s first enabling wafer suppliers and chipmakers to measure bare wafer flatness

KLA-Tencor says its new WaferSight 2 is the industry’s first enabling wafer suppliers and chipmakers to measure bare wafer flatness, shape, edge roll-off and nanotopography in a single metrology system for 45nm and beyond. SOI wafer-supplier Soitec was a beta site.

New Technology Captures Defects of Interest at 45nm

New in-line inspection equipment from KT reaches new heights in accuracy for sorting out cleanable particles from killer defects.

At the 45nm node, the very nature of the defects and the particularities of the substrate impact light scattering detection methodologies.

KLA-Tencor’s new Surfscan SP2XP system not only captures more shallow defects like stains or residues, it significantly improves the ability to distinguish cleanable particles from killer defects. Read More

Achieving High Throughput Inspection of Multiple SOI Wafers

Historically, chipmakers conducting incoming quality control (IQC) on SOI wafers used for advanced logic devices are challenged in inspecting these substrates as efficiently and effectively as their bulk counterparts.

The prevailing inspection process utilizes visible light inspection systems. However, these systems often require specific recipe setups and tool calibrations for each SOI wafer type and thickness. This has hampered the ability of chipmakers to establish consistent results at a standard level, and it has also resulted in slower time to results. What chipmakers need in order to accurately and quickly qualify their SOI wafers is a high-throughput capability to inspect SOI substrates, ideally using the same recipe and calibration across multiple wafers. Read More